| Nitrous Oxide Systems Head Mods
Intake to Exhaust Flow Comparison
For a normally aspirated engine the exhaust flow needs to
equal about 75% of the intake flow. When nitrous enters the
equation, the exhaust needs to flow more. How much more depends
on how much nitrous you're planning on using. As a general
rule of thumb, the exhaust flow needs to be increased about
5% for every 20% increase of power from nitrous injection.
In other words, if 40% of your engines power is made from
nitrous, the exhaust flow needs to be equal to about 85% of
the intake flow. This is of course limited to how much the
head can be modified.
Intake Port Work
Nitrous adds adds so much oxygen that getting oxygen in is
no longer a problem. A large intake port is not needed or
desired. The larger the port, the more surface area it has
and the intake charge will have lower velocity. Slower moving
nitrous has more time to turn from a liquid to a gas, so a
large port will have less liquid nitrous getting in the cylinder.
As nitrous turns to a gas it will expand, taking up room in
the intake and reducing the amount of normally aspirated air.
More surface area will give the nitrous more area to absorb
heat, which will cause even more nitrous to turn in gas. The
same goes for large intake valves. The intake valve is the
hottest part of the intake system and when nitrous is involved
you don't want excess surface area on the valve. For small-block
Chevy motors, a 1.94" intake valve is more than enough
for even all out 500+ hp nitrous motors. The exhaust is a
different story.
Exhaust Port Work
All the extra exhaust has to be dealt with. The exhaust valves
of a nitrous engine are almost always too small. When possible
it is best to reduce the size of the intake to allow room
for a bigger exhaust valve. A 1.94" / 1.5" Chevy
head is a good starting point. 1.6 valves can be installed
with no problems and even 1.65" are possible. The head
of the exhaust valve should not have any sharp edges. It should
have a nice smooth radius to allow the exhaust to travel around
it as easily as possible. The valve job on the exhaust is
the most important part, there will be so much more cylinder
pressure when the exhaust valve opens which makes for a lot
more gasses trying to escape through the valve at low lifts.
Low lift exhaust flow should be your number one concern (up
to about .300" lift). A good multi angle valve job is
the best bang for the buck in a nitrous engine. The short
side radius will usually benefit from a straight cut to the
port floor. The area directly past the seat should be as wide
as possible. The valve seats should be slightly wider also
(.010"-.015") to help get rid of some of the extra
heat in the valves that nitrous will make.
Combustion Chamber modifications
Usually you cannot do much chamber work without reducing compression
and being forced to use a high dome that hurts power. With
nitrous, a high compression ratio is not needed, so some work
can be done in this area. Nitrous can make some very respectable
power with compression in the 10:1 area. First step is to
unshroud the exhaust valve as much as possible so the gasses
can move around the valve easily. The next step is to polish
the combustion chamber and remove any sharp edges. Sharp edges
will be the first to get hot and cause detonation (as well
as be the first to melt). Polishing the combustion chamber
will help keep carbon build up to a minimum (a good idea for
any engine).
Rocker Arm Studs
One area that is often overlooked is the rocker studs. The
intake does not get any extra loads from nitrous, but the
exhaust studs will get much more abuse. There much more cylinder
pressure when nitrous is being used, so the exhaust valve
will have to open against a great deal more pressure. It is
not uncommon for rocker studs to break in nitrous motors,
because most engine builders do not realize the extra loadings
on them. Always use a quality exhaust rocker stud and where
possible, use a larger diameter stud.
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